by Smitty » Thu May 12, 2011 7:06 pm
Not meaning to necro post, but I have been absent from the forums for a couple of months.
As to how I made it, I took several 1/8th inch hardwood boards, sanded off the coating, and wood glued them together one at a time, making sure to use weights to bend the board into the curve shape I wanted. This was the hardest part, as getting the shield to have just the right curve, and to be perfectly symmetrical was difficult, but if you spend some time to get the first 3 boards right, the rest fall into place well.
One i had the boards glued together (6-7 I think), took a big piece of aluminum sheet metal, bent it, cut it to fit the outer shell of the shield, and then bolted it to the shield as shown.
Then it was a matter of cutting out the lexan glass, drilling the holes, and bolting that as well.
I now have this thing painted, and have used it in combat as well. I'll try to post a couple pics of it now. The paint started giving way to the aeg's after a few games, but they just look like bullet holes, so I am ok with it. I may give it a redone paint job this summmer.